Intermix / Banbury Mixer Automation with Industry 4.0 Solution

IDENT modular and scalable system for mixing room automation. It covers every process within a mixing room: from the raw materials store, the computer-controlled manual and fully automated weighing of small components, the mixing process, downstream equipment and storage of mixtures. State-of-the-art automation systems are available for individual areas and machines. Separate applications can be selected according to requirements and merged together in a single automation system. Standard interfaces within mixing room automation systems enable easy connection to ERP systems and laboratory equipment.

SMART MANUFACTURING

 

Smart manufacturing is to maximise SAFETY, FLEXIBILITY, QUALITY and PRODUCTIVITY as well as to minimize COSTS and RISKS.

Manufacturing Execution System (MES)

Management of

  • Raw materials
  • Silo / Tank / Rack / Vessle Allocation
  • Mixing recipes
  • Mixing orders
  • Reports
  • Charts
  • Mixing line configuration
  • User Management
  • Interfaces to ERP systems

Inventory Management System (IMS)

  • Inventory management systems
  • Material flow controls
  • Auto Raw Material PO Generation
  • Lot traceability and material stocks
  • Interface with warehouse management
  • Mobile apps for logistics

Quality Management System (QMS)

  • Master batch quality analyse report
  • Final batch quality analyse report
  • Raw material GRN creation module

IoT Solutionwith Traceability for Rubber Batching and Mixing Process